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Natural Gas Producers Turn to 'Green Completion'

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"We'd say the rules have not gone far enough," said Jay Duffy, a staff attorney with Philadelphia's Clean Air Council, which joined with Earthjustice in October to notify the EPA it planned to sue.

Duffy praised the EPA for taking action to curb toxic emissions from drilling, but he contends the federal agency failed to directly confront the climate-change issue. The EPA concluded in 2009 that greenhouse gases endangered public health and welfare, but it has not devised standards on methane emissions.

Anti-drilling activists argue that so much methane escapes from gas development it undermines the industry's claims about the clean-air benefits of the shale-gas boom.

The industry says environmentalists and the EPA are using inflated, biased estimates of methane emissions. It has denounced as hoaxes some of the infrared videos posted online that purport to show methane plumes.

Some industry leaders say the biggest benefit to green-completion technology is that they hope it puts the emissions controversy to rest.

"I do think it addresses a criticism that the industry has had in terms of methane emissions, and maybe we can take that off the table," Jack P. Williams Jr., president of XTO Energy, said in a recent interview.

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EQT differs from many gas-exploration companies because it also serves a retail customer base through its gas utility in southwestern Pennsylvania, Equitable Gas Co. It says green completions achieve a significant emission reduction.

"EQT has an interest in minimizing our impact, our air impact in this case, in the basin where we have a social license to operate," said Place, a deputy secretary of the Pennsylvania Department of Environmental Protection before he went to work for EQT.

"We've been here for 120 years," he said. "We live in this community."

At EQT's drilling site on Pettit Run Road in rolling farmland about seven miles northwest of Waynesburg, Pa., workers explained the kind of assembly-line drilling operation they have devised that now incorporates green completions.

Before EQT began drilling on this five-acre site carved out of a hillside, the company first extended its pipeline network to the location so it would be ready to receive any gas produced, said Michael Rehl, manager of completion operations.

During the spring, the five wells were drilled in a row, 15 feet apart, to a depth of about 7,500 feet, where they turn horizontally into the Marcellus Shale layer and follow parallel paths, separated by about 1,000 feet. Then the wells were lined with several layers of steel pipe and concrete, and hydraulically fractured.

The completion process commenced in October when a contractor, Pure Energy Services Ltd., began cleaning out wells one at a time.

At the outset, a well disgorges mostly sand, water, and chemicals used during the fracking process, along with drilling debris and minerals such as barium and manganese picked up from the shale formation. After about four days, the well produces mostly natural gas.

During a green completion, the mixture is routed through a series of filters. A cylindrical sand trap collects the solid materials, which are sent to a landfill. The water, containing the chemicals and mineral contaminants, is treated and stored for reuse in the next drilling operation.

And the natural gas is channeled into a pipeline and sent off to market, rather than being flared into the sky to achieve no other purpose than to heat the planet.

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Source: (c)2012 The Philadelphia Inquirer Distributed by Mclatchy-Tribune News Service.


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