The range of support from Delcam Professional Services is mainly intended to help any company whose own engineering resource is needed to maintain its existing operations. The services provided can vary from supplying extra design and programming resources when existing staff are overloaded, through to developing dedicated software to automate existing manufacturing methods or to establishing completely new turn-key processes for the manufacture of novel designs.
Recent developments using
The novel method for the creation of "fir-tree profiles was developed in partnership with Iruba, a German provider of engineered solutions, and machine-tool manufacturer Hermle. It allows these complex shapes to be produced on milling machines, such as the Hermle C60 five-axis machining centre, rather than having to use specialist broaching equipment.
The use of PowerMILL s trochoidal strategies to program the operation gives a number of benefits, in particular high material removal rates with lower, and more consistent, cutting forces.
The Hamuel hybrid machine combines five technologies in one unit five-axis CNC milling, laser cladding, robot polishing, inspection and laser marking. Any of these processes can be combined, as required by the particular project. The equipment costs only a fraction of the price of a multi-machine repair cell, as well as saving on floor space.
Using a hybrid machine, it is possible to remove the damaged area of a turbine blade by milling off the worn material and then build the material back up using the cladding technology. A second machining operation, using high-speed five-axis milling, then produces the final shape, with a smooth transition between the original part and the new material. Polishing and laser marking can be undertaken to complete the component, if required. In-cycle part inspection, using
Most Popular Stories
- 2014 Will Be 'Breakthrough Year' for U.S., Obama Says
- Prius Among Insurance Institute's 39 Top Safety Vehicles
- Target Overwhelmed by Worried Customers
- Congress Ends Turbulent Year with Approving IRS Chief
- First Family Arrives for Hawaiian Island Holiday
- Renewable Energy Group to Acquire Syntroleum
- Ally Financial Settles Auto Loan Suit
- Covered California Lags on Hispanic Enrollment
- Climate Change Isn't an Equal Opportunity Destroyer
- Luis Suarez Re-ups With Liverpool F.C.